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    Selecting a new MRP or ERP system?

Our software selection tool can help you!
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The ON-LINE CONSULTANT RFP tool will help you create your electronic RFP for a new manufacturing or ERP system and automatically evaluate vendors' responses.

You'll get off to a quick start with pre-loaded questions to survey your users, ability to send RFPs (Request For Proposals) to vendors by email, automatically upload their responses... and easily generate detailed reports and graphs that compare vendors on functionality, cost, training, support and other important factors.  See demo now!

In addition to
background, general and cost sections, surveys are included for the following functional areas: 
Inventory, Bill of Material, Master Production Scheduling, Material Requirements Planning (MRP), Shop Floor Control, Maintenance, Quality Control, Document Control, Forecasting, Purchasing and Receiving, Customer Order Processing, Customer Service, Budgeting, Accounts Receivable, Accounts Payable, Human Resources, Payroll, Project Management, Royalty Tracking, General Ledger, Fixed Assets.

 Here are sample functional requirements for the ERP RFP template:
 Inventory
Maintain and convert purchase, stock and selling units of measure for inventory items.
Maintain item class (e.g. raw materials, finished goods, assembly, supplies, stores, tooling, etc.) in inventory master file.
Maintain multiple revision levels for same item in inventory master file.
Maintain phantom item source type (e.g. non-stock, non-controlled) in inventory master file.
Support machine variable overhead costing allowing assignment and tracking of variable overhead as measured by machine hours, cycles or other units.
 Bill of Material
Support engineering view of bill of material for designing products.
Support phantom bill of material format for designing products and facilitate building bills with common groupings of components.
Display on-line inquiry that identifies parent items that will be affected by an engineering change to warn of potential problem orders or items.
Print costing reports showing actual or simulated cost buildup at current and standard costs flagging items with missing or incomplete costs.
Print routing reports showing uncosted or costed routings for an item at either current or standard costs.
 Master Production Scheduling
Provide on-line, real-time master production scheduling functions incorporating current customer orders, forecasts, production orders, purchase orders and inventory changes.
Support multi-level master production schedules allowing any level in an item's BOM (e.g. end-item deliverable or lower-level such as spare part) to be master scheduled.
Provide on-line inquiry of item production plans, master production schedules and resource profiles by item number, planner or production family.
Provide rough-cut capacity testing of master production schedules with on-line review of available resources to check if capacity can meet master-schedule quantities.
Print projected inventory value report, based on MRP, that shows total inventory investment required at any time in planning horizon.
 MRP
Calculate requirements for materials, components and sub-assemblies using bill of material, inventory data and master production schedule.
Support multi-level MRP to correlate with multi-level master production schedule (e.g. features and options, modularity).
Support bucketless storage of all pegging detail (e.g. MRP kept by date needed--not limited to weekly, monthly, periodic buckets).
Support multiple order policies including: least total cost (e.g. lot size in which carrying cost and ordering cost are equal).
Print cash flow analysis report projecting sales income and expenditures for material, labor and overhead, as well as net movement for a 12-month period.
 Shop Floor Control
Maintain on-line work center definitions including plant, department, capacity and other attributes.
Support use of primary, alternate, reserve and rework job routings to schedule jobs and plan capacity requirements at work centers.
Provide ability to drill down via on-line inquiry into work center load by day and by job to see detail of underlying jobs.
Maintain history of actual methods, processes and parts used to build specific configurations on manufacturing orders.
Provide graphic displays of expected load at work station and compared to capacity at work station.
 Maintenance
Provide ability to include maintenance and calibration tasks and activities (with expected start and finish times) in the production schedule.
The maintenance and calibration tasks must be planned and constrained by available capacity with production and other activities.
Maintenance planning must be constrained by the availability of maintenance parts.
Record labor and material consumption for maintenance and calibration with associated costs.
Provide ability to record history and statistics by line by machine by device for analysis.
 Quality Control
Support on-line entry to record quality information (e.g. items accepted, reworked, rejected, returned) and support electronic routing process for required approvals.
Support problem resolution logging by part.
Provide QC SOP's and record sampling process.
Provide integration of all quality related data generated within multiple departments to be stored within one system.
Provide electronic time, date and inspector initial stamps for automated documentation within the system for the inspection process.
 Document Control
Support security levels of access to documents based on a process / document model to restrict access based on processing conditions, customer requirements or regulatory procedures.
Track information for assessing recommended changes and tracking change requests, document revisions, document revision levels, dates and status codes.
Support electronic forms and workflow to document and track quality control processes (e.g. Defect Report from product inspection on plant floor) and eliminate paper forms.
Provide ability to identify all released material produced from using a specific component using forward traceability.
Support tracking of the identification, documentation and appropriate review and approval of all design changes and modifications.
 Purchasing / Receiving
Support automatic vendor selection based on criteria such as preferred source, balanced among vendors, and lowest price or lead time.
Support Internet WWW hyperlinks to vendors' web sites for ordering through vendor sites, but still record orders within purchasing system.
Support flexibility in PO line item entry to specify different warehouses by item that will receive product.
Provide interface or data integration with Accounts Payable system to transfer item quantities received for matching with invoices.
Print cash flow requirements report showing time-phased value of outstanding purchase orders.
 Forecasting
Support horizontal forecasting with equal amounts for each period.
Provide ability to override forecast based on planner judgement.
Provide ability to calculate standard deviation of the demand for an item over the lead time.
Calculate safety stock based on prior history of fluctuation from forecasts.
Print projection summary report showing aggregate projections over future years in units and standard cost for each product line, value class, or life cycle code.
 Order Processing
Support pricing and discount categories based on combinations of parameters.
Support customer order processing through Internet (e.g. web site) with software accepting order into internal sales order system.
Provide available-to-promise inquiry projecting shipping dates based on scheduled receipts and work-in-process.
Provide flexibility to add ship-to addresses, credit terms, freight and tax codes, etc. during order entry without exiting order screens.
Provide option to automatically place orders on hold when order is over credit limit / terms.
 Sales Analysis
Provide open orders reporting including accounts, dollar amount, items, status, etc.
Print forecast detail report showing forecast performance data and one-year forecasts in units for individual items.
Provide gross profit analysis with COGS at standard cost, actual costs, using multiple price lists.
Provide territory levels/groups with "roll-up" capability.
Provide product line P&Ls and cost of sales reporting.
 Customer Relations
Support calendaring of sales calls, meetings, follow-up, etc.
Provide ability to centrally track all account management business interactions (e.g. calls, appointments, demos, proposals) from sales lead to order fulfillment.
Generate revenue forecasts based on pipeline information.
Report new customers sales cycle detail.
Include comprehensive method to segment customer and target customer databases based on product groups.
 Customer Service
Support on-line tracking and reporting for customer service requirements including repair and service orders.
Provide a searchable FAQ database in which reps can type in key words and view typical or previously asked questions on topics with answers.
Provide productivity reporting of customer service metrics including time spent per call, # of calls per day, calls by type (e.g. return, order, product questions), etc.
Provide ability to manually override restrictions on shipment of replacement product until original unit received.
Provide ability to enter receiving destination for RMA products when RMA is generated. (e.g. receive to stock or receive to repair).
 Call Management
Provide functions that automate collecting and managing information for support or service requests.
Support submission of service requests via "free form" e-mail and help desk software automatically retrieves the text, creates a new work order, assigns a number to it, etc.
Track work-order costs and support charge-backs to benefiting departments, organizations, etc.
Provide ability to create and track call tickets containing information including caller demographics, devices involved in the incident, previous case history and actions taken toward resolution.
Support automatic notification of overdue work orders or call tickets.
 Accounts Receivable
Supports customer classes for sales history tracking or pricing purposes.
Calculate multi-level finance charges.
Calculate sales commissions from invoices.
Support entry and processing of customer deductions, recording reason and customer debit or credit memo number.
Provide option to print user-defined text on customer statements.
 Accounts Payable
Support automatic assignment of vendor numbers.
Ability to handle multiple divisions as separate entities with divisional and corporate-wide reporting.
Track MTD and YTD total payments for current and prior year by vendor.
Print report of vendor invoices that exceed purchase order terms by user-defined criteria (e.g. price is 10% higher).
Print trend analysis report showing summary of activity for current month, last twelve months, and YTD by vendor.
 Payroll
Support and process multiple payrolls for different companies within multi-entity organizations.
Provide "self-service" ability for employees to access current pay period, MTD, and YTD payroll detail through web browser or centrally located kiosks.
Support prioritizing the order in which deductions are taken in event that an employee's pay is insufficient to cover all deductions.
Provide ability to calculate wages on multiple pay rates per employee in the same day and/or period.
Provide ability to perform regular payroll processing (e.g. print checks, reports) on two week, bi-monthly, or monthly cycles for different companies.
Print labor variance report by department of budget to actual productive and non-productive hours.
 Human Resources
Maintain employee master file including demographics, positions held, assignments, licenses, education, work history, emergency contact, and other information.
Allow applicants to enter electronic job applications through a web browser, direct an application to job postings, and check the status of an application.
Maintain position control data for positions including job class, department, cost center, salary, position, number, name and status (e.g. proposed, authorized), etc.
Track COBRA eligibility for employees and produce standard notification letters
Track employee grievances/complaints and steps in the grievance process, effective dates, and comments associated with each grievance.
 Fixed Assets
Support 12 or 13 period fiscal year.
Provide user-definable asset coding scheme by function, services, structure, cost center, or operational group.
Maintain cost of improvements to existing assets as component of asset value.
Print asset recap showing cost, salvage value, accumulated & current depreciation, and book value.
Maintain manufacturer data including serial number and model number in asset master file.
 Budgeting
Use account numbers from General Ledger system for budget preparation (e.g. no re-keying of account codes).
Provide ability to visually "drill down" to supporting detail in inquiry screens (e.g. mouse click will explode detail of higher level lines in an outline or tree format).
Support flexible budgeting of revenue, expense, and labor data based on user-defined volumes.
Print budget reports in same format as G/L reports, using G/L report format parameters.
Print monthly departmental exception reports of actual amounts that exceed a user-defined budget variance.
 Project Management
Provide ability to maintain client account data including engagement information, employee in charge, billing responsibility and activity, account balances, etc.
Provide ability to maintain professional staff data including name, initials, position, seniority level, billing rates, billable and non-billable balances, etc.
Provide ability to generate client invoices upon completion of project phases or milestones.
Print current period, previous period, year-to-date, current period last year amounts on billing and productivity reports.
Provide data integration and interface with accounts payable system to produce employee expense reimbursement checks.
 General Ledger
Process multiple general ledgers for multi-entity organizations.
Maintain, analyze and report general ledger data for twelve or thirteen month periods.
Retain budget, actual, statistical and dollar amounts for 24 months of historical data.
Compare current month and YTD to prior year's month and YTD (and variances) on revenue and expense reports.
Support uploading of data from standard microcomputer file formats to general ledger system.
 Technical & Support
Provide complete turnkey on-site implementation and project management support.
Support the use of "drag-and-drop" with mouse as option to visually initiate system functions (e.g. drag a file icon to printer icon to start printing a report, etc.)
Support ODBC (Open Database Connectivity) protocols for data access.
Use RAID, disk mirroring, volume shadowing and/or other fault tolerant technology to increase reliability of disk storage and also minimize data loss due to hardware failure.
Provide future software releases and updates to all applications as part of regular software maintenance fees.
  More requirements are included in the actual RFP template.

These are just a few sample functional requirements from our ERP / Manufacturing RFP template.  Items can be modified and weighted to reflect your unique priorities. You can also add your own requirements to create a custom RFP.

Best of all, you will not have to spend weeks evaluating bulky paper proposals...  the ON-LINE CONSULTANT will do your analysis for you!

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